Blogs

2026 Outlook: What’s Ahead for Mechanical Metal Finishing

In 2026 and beyond, the integration of robotics and automation in manufacturing and metal finishing continues to advance rapidly, driving increased efficiency, precision, and consistency. These technologies enable companies like Engineered Finishing Inc. to reduce lead times, improve quality control, and minimize human error, all while handling complex or delicate processes such as abrasive flow machining and vibratory tumbling with greater reliability. Automation also allows for scalable production, meeting growing customer demands without compromising service excellence. As industry standards evolve, embracing robotics remains essential for maintaining competitiveness and delivering high-quality metal finishing solutions.

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Vibratory Tumbling Jack Pederson Vibratory Tumbling Jack Pederson

Vibratory Tumbling and Deburring

In EFI’s vibratory tumbling systems, parts are placed in a vibratory bowl or tub loaded with abrasive media. Controlled vibrations create a circular motion that causes the parts and media to interact continuously. Combined with the right compound and flow rate, this action removes burrs, smooths surfaces, and polishes to the desired finish.

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Finishing, Hand Deburring/Sanding Jack Pederson Finishing, Hand Deburring/Sanding Jack Pederson

The Human Touch in a High-Tech World

Hand deburring, sanding, and filling with putty are key steps in achieving high-quality finished metal parts. Hand deburring removes sharp edges and burrs that can cause safety hazards, interfere with assembly, or affect part performance. It ensures a smooth, clean edge that meets tight tolerances. Sanding refines the surface texture, eliminating scratches, tool marks, and imperfections to create a uniform finish that improves both aesthetics and functionality. Filling with putty addresses surface defects such as pits, cracks, or voids, providing a smooth and consistent surface that is essential for subsequent coatings or plating processes. Together, these processes enhance the durability, appearance, and overall quality of the part, meeting customer specifications and industry standards.

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Abrasive Flow Machining Jack Pederson Abrasive Flow Machining Jack Pederson

Abrasive Flow Machining

Abrasive Flow Machining (AFM) is a precision finishing process used to improve surface quality and geometric accuracy of metal parts. It involves the controlled flow of an abrasive-laden media through or across a workpiece, effectively polishing, deburring, and radiusing internal passages and external surfaces. This technique is particularly valuable for components with complex shapes or hard-to-reach internal contours, delivering smooth finishes and removing microscopic imperfections. AFM enhances performance and longevity of parts used in aerospace, automotive, medical, and industrial applications, ensuring consistent quality with quick turnaround times.

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